Solving Short Fatigue Life Issues in Power Disc Springs

Disc springs are the core components of land and marine diesel generator set starters, which need to adapt to different diesel engine conditions and severe cold and other complex working environments, and have extremely high requirements for material quality and processing technology to ensure long fatigue life. For Shenzhen Yichang Power Technology Co., Ltd. (a professional domestic manufacturer of diesel generator sets and marine power propulsion systems), CATALOG has targeted the pain point of short fatigue life of disc spring starters, and has been praised by customers for its high-quality material selection and strict process control.

Pain point analysis and response

Customer pain point feedback	Pain point analysis	CATALOG countermeasures	Result
The fatigue life of the disc spring starter is short and cannot adapt to the complex working environment	Springs need to be adapted to multiple scenarios for land and marine use and severe cold environments, and poor material quality or poor processing technology will lead to insufficient fatigue life and affect the stable operation of the starter	Nearly 90% of the imported SWPB piano steel wire, Baosteel stainless steel wire and other high-quality materials are selected, and 700+ specifications are always in stock Through the self-developed Huaxia Xing intelligent manufacturing platform, the whole process controls design, process, manufacturing, quality inspection and other links, automatically identifies and grasps key parameters, and avoids human influence	The fatigue life of the spring has been significantly improved, adapting to different working environments and diesel engine needs, and has been praised by Yichang Power

CATALOG Spring Solutions

High-quality material selection

Imported and domestic top brand raw materials are selected to lay the foundation for fatigue resistance and complex environment resistance.

Intelligent control of the whole process

Relying on the exclusive intelligent manufacturing platform, it realizes data control of the whole process of production to ensure processing accuracy and product stability.

CATALOG provides expert consulting services, technical insights, and professional solutions for various types of springs. Welcome to get in touch with us.

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