Electronic Throttle Pedal Spring Solution

CATALOG Precision Components (Suzhou) Co., Ltd. provides a spring solution for an automotive electronic sensor manufacturer, focusing on the development and supply of throttle return springs and compression springs.

Founded in 1970, the customer specializes in the R&D and production of automotive electronic control systems, sensors, and related electronic components. They maintain strict requirements for spring quality, delivery efficiency, and cost-effectiveness.

Challenge & Response

Customer Need	Our Solution	Outcome
High reliability in compact assembly Springs must ensure stable performance within a confined pedal mechanism, with no deformation under load.	• Optimized spring design using CATALO's database of over 500 mature pedal-spring references • Established a modular validation process to improve development efficiency	Spring performance fully met functional requirements, with samples approved upon first submission
Cost-effective material & manufacturing Required durable performance while keeping costs competitive compared to imported alternatives.	• Utilized domestically produced high-quality materials, ensuring consistency and supply stability • Balanced performance with cost to deliver high value without compromising quality	Product pricing was significantly lower than imported equivalents, reducing overall customer production costs
Long-term durability validation Springs must endure over 10 million cycles without failure to match pedal service life.	• Enhanced fatigue-resistant design based on simulation and material analysis • Implemented strict production standards and 100% performance testing to ensure cycle-life compliance	Products passed durability validation, supporting reliable long-term operation and reducing warranty risk for the customer

CATALOG Spring Solutions

Reduce Lead Time & Improve Responsiveness

Located just 20 km from the customer, we enable same‑day or next‑day delivery of finished springs, fully eliminating delays associated with imported supply chains.

Validate Durability & Ensure Consistency

Our springs are designed and tested to withstand over 10 million fatigue cycles, having passed rigorous end‑user road tests in Germany and South Korea to guarantee batch‑to‑batch reliability and long‑term performance stability.

Secure Supply with Stable Production Capacity

We maintain a long‑term inventory of various grades of imported raw materials, preventing production downtime due to material shortages and ensuring uninterrupted volume manufacturing.

Optimize Cost Without Compromising Quality

By sourcing high‑quality domestic alternatives to imported materials, we significantly reduce procurement costs while maintaining stringent quality standards, delivering superior cost‑performance for our customers.

CATALOG provides expert consulting services, technical insights, and professional solutions for various types of springs. Welcome to get in touch with us.

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